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GPU WORLD · THERMAL ENGINEERING

Liquid cooling for GPU servers and AI racks

GPU WORLD helps specify direct-to-chip cold plates, manifolds, coolant distribution units and rack loops around your exact server, heat load and site.

Two-loop direct-to-chip cooling diagram. Server coolant circulates through cold plates, manifolds and a CDU. The facility loop carries heat from the CDU to the site heat-rejection plant.
Liquid-to-liquid heat transfer. A liquid-to-air CDU transfers the heat to the room.

INTERNATIONAL PROJECTS

Plan a cooling project for your destination

Share your destination country, facility conditions and local integration arrangements. Request a USD quotation covering the hardware scope, shipping terms, installation responsibilities and warranty handling. Import duties and local taxes depend on the destination and agreed delivery terms.

Technical content updated .

AI labs and universities

Start with a liquid-to-air CDU assessment if there is no facility water. Confirm the room can absorb the server heat and pump and fan losses.

Enterprise and finance

Coordinate liquid-to-liquid cooling with the colocation provider. Get water-side conditions, rack limits, power feeds and maintenance responsibilities in writing.

GPU cloud and rental

Assess rack-level heat loads, service access, CDU capacity with a pump or unit offline and the remaining load on room air.

Existing GPU servers

Review the exact chassis, accelerator variant, baseboard revision, retention hardware, clearances and warranty before specifying a retrofit.

DIRECT-TO-CHIP COOLING

How does heat leave the server?

Cold plates carry heat from selected GPUs and CPUs into a circulating coolant loop. A coolant distribution unit (CDU) circulates coolant and transfers heat either to a separate facility-water loop or to room air. Components outside the liquid loop still need airflow.

Open Compute Project cold-plate design requirements

  1. 01 · Capture

    Match the cold plate to the chip package, mounting stack, thermal interface, device load and the space inside the server.

  2. 02 · Distribute

    Use server and rack manifolds to feed the branches. Confirm branch flow, allowable pressure drop, connector compatibility, wetted materials and leak monitoring.

  3. 03 · Reject

    Check the CDU at the actual inlet temperatures and flows. A liquid-to-liquid CDU transfers heat to facility water. A liquid-to-air CDU transfers heat to the room’s air-conditioning system.

GPU, server and rack power references

GPU power helps size the cold-plate load. Use the full server or rack electrical load to account for CPUs, memory, drives, fans, power supplies and the load that remains on room air. The same GPU model can have different cooling requirements in different platforms.

PlatformPublished powerWhat it covers
NVIDIA H100 SXMUp to 700 WGPU TDP, configurable. Cooling follows the server design.
NVIDIA H100 NVL PCIe350–400 WConfigurable GPU TDP. Dual-slot air-cooled card.
NVIDIA H200 SXMUp to 700 WGPU TDP, configurable. Cooling follows the server design.
NVIDIA H200 NVL PCIeUp to 600 WConfigurable GPU TDP. Dual-slot air-cooled card.
NVIDIA RTX PRO 6000 Blackwell Server EditionUp to 600 WConfigurable GPU TDP. Separate dual-slot air and single-slot liquid variants.
NVIDIA DGX B200Up to 14.3 kWMaximum electrical input for the complete DGX system.
NVIDIA DGX GB200 NVL72Approx. 120 kWElectrical load for the full rack. Liquid-cooled compute with some components cooled by air.
AMD Instinct MI350X1,000 WOAM accelerator power. AMD documents an air-cooled platform.
AMD Instinct MI355XUp to 1,400 WOAM accelerator power in the direct-liquid-cooled configuration.

ENGINEERING WORKFLOW

From fit review to acceptance

The project quotation defines which stages GPU WORLD, your server vendor and your facilities team will handle. Review the cooling assembly and facility interface together before ordering.

  1. 01 · Review the hardware

    Identify the chassis, board revision, accelerator and CPU, keep-out zones, plate retention and remaining airflow paths.

  2. 02 · Size the loop

    Agree the duty point, liquid and residual air loads, branch flow, pressure drop, CDU approach temperature and redundancy requirement.

  3. 03 · Specify the assembly

    Record plate and connector part numbers, hoses, manifold interfaces, approved coolant, filters and the temperature, pressure, flow and leak sensors in scope.

  4. 04 · Plan integration

    Assign the server work and facility connections. Document mounting and fill procedures, isolation points, service clearances and leak checks.

  5. 05 · Agree acceptance tests

    Define test load and duration. Record supply and return temperatures, flow, pressure drop, chip temperatures and any throttling or alarms under the agreed workload.

  6. 06 · Plan handover

    Record the coolant maintenance plan, filter service, alarm ownership, spare parts and the applicable hardware and workmanship warranty terms.

Choose a cooling approach for the site

Capacity classes are useful for a first conversation. Select the CDU using its performance curve at your actual coolant and site conditions, with headroom for the agreed design and failure scenarios.

ProjectStarting pointWhat to verify
Four-GPU serverOne chassis with room-side heat rejection, where viable.Cold-plate fit, branch flow and spare room cooling capacity.
Eight-GPU serverDedicated or shared CDU, depending on load and facility interface.Exact tray, total IT load, liquid heat capture, pressure drop and flow balance.
Multi-server AI rackRack manifolds and liquid-to-liquid CDU assessment.Diversity and peak demand, usable CDU capacity, service access and residual air load.
NVL-class rackUse the rack vendor’s requirements and compare approved CDU configurations.Facility supply temperature, approach, flow, electrical demand and available capacity with equipment offline. A nominal 130 kW rating alone cannot establish fit for a 120 kW rack.

Ask the facility for design-day dry-bulb and wet-bulb conditions, available water temperature and flow, allowable pressure drop, fluid chemistry and dew-point controls. ASHRAE water classes describe the maximum facility supply temperature. Confirm the server-side coolant inlet separately, allowing for the CDU heat exchanger’s approach temperature.

ASHRAE Handbook guidance on data centre cooling

ENERGY PLANNING

Estimate the energy impact of a change in PUE

Power usage effectiveness (PUE) divides total facility energy by IT energy. This scenario holds the IT load constant, then compares the facility energy implied by two PUE values. Use a measured or independently modelled PUE for each case.

Example at continuous 10 kW IT load. A change from PUE 1.54 to 1.20 gives 29,784 kWh less facility energy per year. At US$0.10/kWh, the difference is US$2,978.40. This scenario excludes demand charges, capital costs and differences in utilisation or seasonal operating conditions.

Uptime Institute’s 2025 survey provides the 1.54 benchmark. The scenario PUE and tariff are example inputs.

Technical questions buyers ask

Does an NVIDIA H100 or H200 require liquid cooling?

It depends on the platform. NVIDIA specifies up to 700 W per H100 or H200 SXM GPU, but the complete server determines the supported cooling method. NVIDIA also offers dual-slot air-cooled NVL PCIe variants. Check the exact server and GPU documentation before selecting a cold plate.

Can I retrofit an existing GPU server?

Some servers can be retrofitted after a fit and warranty review. Confirm the board revision, mounting pattern, component clearance, cold-plate performance, connector access and airflow. For an in-service server, obtain the manufacturer’s written position on warranty before changing the cooling assembly.

How much heat stays in room air?

Measure or model it for the specific server. As an example, if 70% of a measured 10 kW IT load enters the coolant, the loop carries 7 kW and 3 kW remains on the air side before cooling equipment losses. Validate the split under the expected workload.

Can I run a liquid loop without facility water?

A suitably sized liquid-to-air CDU can reject heat to room air without a facility-water connection. The room cooling system still has to remove the full resulting heat load. Confirm room conditions, airflow and CDU output at the proposed duty point.

What coolant and leak controls should we use?

Choose a fluid approved for the installed plates, hoses, seals and CDU. Verify chemistry and maintenance limits with the manufacturers. Specify dry-break connectors where appropriate, leak sensing, alarms and a test procedure that confirms isolation and operator response.

How does a rear-door heat exchanger differ from immersion?

A rear-door heat exchanger removes heat from the rack’s exhaust air and can complement direct-to-chip cooling. Immersion uses a dielectric liquid bath around compatible electronics and needs different hardware, fluid and service procedures. This catalogue covers direct-to-chip projects.

When are installation, lead time and warranty confirmed?

Confirm them in the written project quotation after the server, site and supply scope are agreed. The quotation should identify who is responsible for facility connections, on-site work or remote support, acceptance testing and warranty claims.

PROJECT WORKSHEETS

Prepare your compatibility review

Use these tools to collect the server and site data needed for the review. Bring any equipment drawings and manufacturer performance curves you already have.

Plan an international cooling project

Start with the interface your site needs to confirm. Each brief explains what to document before requesting a USD quotation.

AMD EPYC SP5 cold plates

Check whether a local integrator can mount the cold plate, connect it to the loop and retain server service access.

30 kW liquid-to-liquid CDU

Check whether the site can supply the water conditions, electrical service and space the CDU requires.

Eight-GPU liquid cooling

Plan the tray, liquid and air heat loads, installation scope and acceptance test for an eight-GPU server.

GPU and accelerator cooling

Evaluate a plate, tray or rack integration against the exact accelerator and server configuration. SXM, PCIe, OAM and rack platforms have different mechanical requirements.

Concept illustration of A100 SXM cold plate

GW-LC-GPU-A100-SXM

A100 SXM cold plate

SXM

For HGX A100 assemblies. Confirm the SXM module, baseboard revision, cold plate mounting and memory contact requirements.

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Concept illustration of H100 SXM cold plate

GW-LC-GPU-H100-SXM

H100 SXM cold plate

SXM

For HGX H100 systems. Match the SXM module and baseboard to the chassis, hose routing and server manifold.

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Concept illustration of H200 SXM cold plate

GW-LC-GPU-H200-SXM

H200 SXM cold plate

SXM

For HGX H200 systems. Confirm the baseboard revision, GPU and memory contact surfaces, and supply and return connections.

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Concept illustration of H200 NVL PCIe cooling retrofit

GW-LC-GPU-H200-NVL

H200 NVL PCIe cooling retrofit

PCIe retrofit

For H200 NVL PCIe cards. Check the board revision, slot clearance, NVLink bridge space and remaining chassis airflow.

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Concept illustration of HGX B100 cooling assessment

GW-LC-GPU-B100-SXM

HGX B100 cooling assessment

Engineering review

Submit the HGX baseboard part number and chassis model so the mounting pattern, thermal requirements and sourcing can be assessed.

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Concept illustration of B200 SXM cold plate

GW-LC-GPU-B200-SXM

B200 SXM cold plate

SXM6

For HGX B200 systems. Confirm the SXM6 baseboard, OEM tray, cooling configuration and manifold connections.

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Concept illustration of GB200 compute tray cooling

GW-LC-GPU-GB200

GB200 compute tray cooling

Project integration

For Grace Blackwell CPU and GPU assemblies. Match the tray revision, rack manifold interface and coolant requirements.

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Concept illustration of GB300 rack integration

GW-LC-GPU-GB300

GB300 rack integration

Project integration

For GB300 NVL72 compute trays. Review the OEM tray, rack manifold, facility loop and required coolant flow together.

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Concept illustration of RTX PRO 6000 Blackwell Server cooling

GW-LC-GPU-RP6000-BW-S

RTX PRO 6000 Blackwell Server cooling

PCIe

Confirm the Server Edition card variant, chassis slot and length clearance, and coolant connections for the intended configuration.

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Concept illustration of Instinct MI300X cold plate

GW-LC-GPU-MI300X

Instinct MI300X cold plate

OAM

For MI300X OAM assemblies. Check the baseboard revision, mounting pattern, contact surfaces and coolant routing within the tray.

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Concept illustration of Instinct MI300A APU cold plate

GW-LC-GPU-MI300A

Instinct MI300A APU cold plate

SH5 APU

For the socketed SH5 APU. Confirm the server board, retention hardware, socket clearance and selected thermal configuration.

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Concept illustration of Instinct MI325X cold plate

GW-LC-GPU-MI325X

Instinct MI325X cold plate

OAM

For MI325X OAM assemblies. Check the universal baseboard, tray layout, hose routing and flow requirements for the selected server.

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Concept illustration of Instinct MI350X cooling assessment

GW-LC-GPU-MI350X

Instinct MI350X cooling assessment

Engineering review

For MI350X OAM projects. Confirm the OEM cooling configuration, baseboard revision and thermal requirements before selecting an assembly.

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CPU cold plates

Match the socket, retention hardware, processor package and chassis clearance. Review the CPU and accelerator loads together when they share a coolant loop.

Concept illustration of Intel Xeon LGA4189 cold plate

GW-LC-CPU-INT-4189

Intel Xeon LGA4189 cold plate

LGA4189

For third-generation Xeon Scalable systems. Confirm the LGA4189 socket variant, processor carrier, mounting hardware and chassis clearance.

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Concept illustration of Intel Xeon LGA4677 cold plate

GW-LC-CPU-INT-4677

Intel Xeon LGA4677 cold plate

LGA4677

For fourth- and fifth-generation Xeon Scalable and selected Xeon W systems. Verify the carrier, retention hardware and processor power profile.

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Concept illustration of Intel Xeon 6 LGA4710 cold plate

GW-LC-CPU-INT-4710

Intel Xeon 6 LGA4710 cold plate

LGA4710-2

For Xeon 6 6500 and 6700 P-series and 6700 E-series platforms. Verify the processor, mounting hardware and server tray.

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Concept illustration of Intel Xeon 6 LGA7529 cold plate

GW-LC-CPU-INT-7529

Intel Xeon 6 LGA7529 cold plate

LGA7529-1

For Xeon 6 6900 P-series and Xeon 6+ 6900 E-series systems. Confirm the processor load, plate mounting and available coolant flow.

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Concept illustration of AMD EPYC SP3 cold plate

GW-LC-CPU-AMD-SP3

AMD EPYC SP3 cold plate

SP3

For EPYC 7001, 7002 and 7003 platforms. Confirm socket retention, processor power and hose clearance for the selected chassis.

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Concept illustration of AMD EPYC SP5 cold plate

GW-LC-CPU-AMD-SP5

AMD EPYC SP5 cold plate

SP5

For EPYC 9004 and 9005 systems. Select the plate after confirming the processor power setting, mounting hardware and cooling loop.

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Concept illustration of AMD EPYC SP6 cooling solution

GW-LC-CPU-AMD-SP6

AMD EPYC SP6 cooling solution

SP6

For single-socket EPYC 8004 and 8005 systems. Confirm mounting fit, chassis clearance and coolant routing before selecting an assembly.

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Concept illustration of Custom high-power CPU cooling

GW-LC-CPU-CUSTOM-500

Custom high-power CPU cooling

Engineering review

Review sustained and peak processor power, contact geometry, coolant temperature, branch flow and chassis clearance before selecting a cold plate.

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Coolant distribution and rack integration

Configure manifolds, hoses, quick disconnects, coolant distribution units and complete server or rack loops. CDU kW figures are planning classes. Sizing requires performance data for your site conditions.

Concept illustration of Four-GPU liquid cooling manifold

GW-LC-MAN-04GPU

Four-GPU liquid cooling manifold

Server distribution

Distribute supply and return coolant to four GPU branches and optional CPU plates. Confirm branch flow and port orientation.

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Concept illustration of Eight-GPU liquid cooling manifold

GW-LC-MAN-08GPU

Eight-GPU liquid cooling manifold

Server distribution

Plan coolant distribution for an eight-GPU tray. Check chassis mounting, branch pressure drop, connector spacing and the rack interface.

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Concept illustration of Server quick-disconnect kit

GW-LC-QD-SERVER

Server quick-disconnect kit

Coolant connections

Specify low-spill couplings for serviceable server and rack connections. Confirm mating series, seal compatibility, pressure limits and flow requirements.

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Concept illustration of Server coolant hose assembly

GW-LC-HOSE-SERVER

Server coolant hose assembly

Coolant connections

Match supply and return hoses to chassis routing. Confirm length, inner diameter, bend radius, coolant compatibility and end fittings.

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Concept illustration of Liquid-to-air CDU

GW-LC-CDU-08A

Liquid-to-air CDU

8 kW planning class

For lab or single-server projects that reject heat to room air. Confirm ambient temperature, airflow and coolant conditions.

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Concept illustration of Liquid-to-air CDU

GW-LC-CDU-12A

Liquid-to-air CDU

12 kW planning class

Assess heat rejection for a four-GPU server using the actual liquid load, room air temperature and available rack space.

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Concept illustration of Liquid-to-air CDU

GW-LC-CDU-18A

Liquid-to-air CDU

18 kW planning class

Review higher-load server or lab projects. Confirm room cooling, coolant temperatures and pump performance at the intended duty point.

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Concept illustration of Liquid-to-liquid rack CDU

GW-LC-CDU-30L

Liquid-to-liquid rack CDU

30 kW planning class

Transfer heat from an equipment loop to facility water. Confirm primary and secondary temperatures, flow and allowable pressure drop.

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Concept illustration of Liquid-to-liquid rack CDU

GW-LC-CDU-65L

Liquid-to-liquid rack CDU

65 kW planning class

Size for the combined liquid load from multiple servers. Review facility water conditions, rack manifold connections and pump head.

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Concept illustration of Liquid-to-liquid rack CDU

GW-LC-CDU-130L

Liquid-to-liquid rack CDU

130 kW planning class

Assess dense rack cooling against facility water capacity, coolant temperature, pump redundancy and the air load outside the loop.

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Concept illustration of Four-GPU direct-to-chip cooling package

GW-LC-SRV-4GPU-D2C

Four-GPU direct-to-chip cooling package

Server package

Configure four GPU branches with optional CPU cooling. Select the plates, manifold, hoses and CDU for the confirmed chassis and load.

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Concept illustration of Eight-GPU direct-to-chip cooling package

GW-LC-SRV-8GPU-D2C

Eight-GPU direct-to-chip cooling package

Server package

Configure plates, coolant routing and monitoring for an eight-GPU system. Confirm baseboard revision, tray clearances and rack connections before quoting.

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Concept illustration of AI rack liquid cooling package

GW-LC-RACK-AI

AI rack liquid cooling package

Rack integration

Plan the CDU, rack manifold and server loops together. Define coolant monitoring, leak response and commissioning checks for the site.

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COMPATIBILITY & QUOTATIONS

Tell us what you’re cooling

Share what you know. GPU WORLD reviews fit, loop requirements, the remaining airflow load and the proposed deployment before preparing a quotation.

  • Server or rack: chassis model, board revision, unit count and available rack space.
  • Accelerators and CPUs: exact models, form factors, processor sockets and quantities.
  • Cooling scope: cold plate, server loop, CDU or rack integration, plus estimated load.
  • Site conditions: facility water or room cooling, temperatures, coolant, flow and project location.
CONFIGURATION & QUOTATIONSRequest a cooling quoteShare your server configuration and site conditions.Request a quote

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